Inficon IC/5 Thin Film Deposition Controller Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1 - OPERATING MANUAL

OPERATING MANUALIC/5Thin Film Deposition ControllerIPN 074-237AE

Seite 2

TOC - 2 IPN 074-237AE IC/5 Operating ManualChapter 2Measurement and Control Theory2.1 Basics. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 3

4 - 6 IPN 074-237AE IC/5 Operating ManualPROCESS GAIN . . . . . . . . . . . . . . . 0.01 to 99.999 Å/sec/% pwrThis parameter determines the change in

Seite 4

4 - 7IPN 074-237AEIC/5 Operating ManualRECORDER OUTPUT . . . . . . . . . . . 0 to 6The recorder output number can be programmed for aggregate rate.

Seite 5 - 01/16/96

4 - 8 IPN 074-237AE IC/5 Operating ManualCRYSTAL QUALITY ’Q’ . . . . . . . . . 0 to 9This parameter is used to ensure tight rate control by monitori

Seite 6

4 - 9IPN 074-237AEIC/5 Operating ManualCRYSTAL STABILITY ’S’ . . . . . . . . 0 to 9The Crystal Stability parameter can also be used to effect a cry

Seite 7 - Warranty

4 - 10 IPN 074-237AE IC/5 Operating ManualFigure 4-7 Source Power Level ProfileMAXIMUM POWER . . . . . . . . . . . . . 0.0 to 99.9%This parameter is

Seite 8

4 - 11IPN 074-237AEIC/5 Operating ManualSOAK POWER 2 . . . . . . . . . . . . . . . 0.0 to 99.9%This parameter sets the power level at which the rate

Seite 9 - Table Of Contents

4 - 12 IPN 074-237AE IC/5 Operating ManualCONTROL DELAY TIME . . . . . . . . . 00:00 to 99:59This is the time interval for the instrument to be held

Seite 10 - Operation

4 - 13IPN 074-237AEIC/5 Operating ManualIDLE RAMP TIME . . . . . . . . . . . . . . 00:00 to 99:59 min:secThis is the time interval over which the s

Seite 11 - TOC - 3

4 - 14 IPN 074-237AE IC/5 Operating ManualWEIGHT. . . . . . . . . . . . . . . . . . . . . . 1.0 to 400.0%The Sensor Weight parameter is used to gauge

Seite 12 - Remote Communications

4 - 15IPN 074-237AEIC/5 Operating Manual4.4 Error Messages in Material Set-UpBAD XTAL AND RUNNINGThis message is displayed when the user attempts t

Seite 13 - TOC - 5

TOC - 3IPN 074-237AEIC/5 Operating Manual3.6 Special Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 14 - Calibration Procedures

4 - 16 IPN 074-237AE IC/5 Operating ManualThis page is intentionally blank.

Seite 15 - Chapter 13

5 - 1IPN 074-237AEIC/5 Operating ManualChapter 5Process Set-Up5.1 Process Set-Up OverviewThe IC/5 is capable of storing the descriptions and parame

Seite 16 - Material Table

5 - 2 IPN 074-237AE IC/5 Operating ManualFigure 5-2 Process Directory5.2 Process DefinitionSelecting the PROCESS function (key F5) in the Process D

Seite 17 - Chapter 1

5 - 3IPN 074-237AEIC/5 Operating Manual5.2.1 Layer EditingSelecting the LAYER Editing function in the Process display will take you to a display th

Seite 18 - 1.2 Instrument Safety

5 - 4 IPN 074-237AE IC/5 Operating Manual.5.3 Layer Definition ParametersMATERIAL INDEX. . . . . . . . . . . . . . 1 to 24 This indicates which of t

Seite 19

5 - 5IPN 074-237AEIC/5 Operating ManualAGGREGATE RATE . . . . . . . . . . . . 0.0 to 999 Å/sec from front panel, 0.00 to 999 Å/sec via communicatio

Seite 20 - 1.2.3 Earth Ground

5 - 6 IPN 074-237AE IC/5 Operating ManualCO-DEPOSITION . . . . . . . . . . . . . . Yes/No This feature allows two Layers to be run concurrently with

Seite 21 - 1.2.4 Main Power Connection

5 - 7IPN 074-237AEIC/5 Operating ManualCRUCIBLE. . . . . . . . . . . . . . . . . . . . 1 to 64 (max)This value is used in conjunction with the Numbe

Seite 22

5 - 8 IPN 074-237AE IC/5 Operating ManualSTART RAMP 2. . . . . . . . . . . . . . . . 0.000 to 999.9 kÅThis value determines the thickness at which to

Seite 23 - 1.4 IC/5 Specifications

5 - 9IPN 074-237AEIC/5 Operating ManualNO MATERIAL DEFINEDMaterials must be defined to be used in a Process Layer.NOT ENOUGH LAYERSThis message is d

Seite 24 - 1.4.3 Set-Up Parameters

TOC - 4 IPN 074-237AE IC/5 Operating Manual6.5 Logic Statement Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Seite 25

5 - 10 IPN 074-237AE IC/5 Operating ManualThis page is intentionally blank.

Seite 26 - 1.4.4 Display

6 - 1IPN 074-237AEIC/5 Operating ManualChapter 6I/O Logic Statement Set-Up6.1 I/O Logic Statement OverviewThe IC/5 has programmable logic capabilit

Seite 27 - 1 - 11

6 - 2 IPN 074-237AE IC/5 Operating Manualsequencing and/or external control events. These “dummy” layers execute very rapidly if the pre and post dep

Seite 28 - 1.4.7 Relays / Inputs

6 - 3IPN 074-237AEIC/5 Operating Manual6.2.1 Logic Statement DirectoryA logic statement is selected for editing by positioning the box cursor at th

Seite 29 - 1.4.10 Power

6 - 4 IPN 074-237AE IC/5 Operating Manual6.2.2 Logic Statement EditingFigure 6-3 Logic Event SelectionTable 6-2 Function Key Selection Choices for

Seite 30 - 1 - 14

6 - 5IPN 074-237AEIC/5 Operating ManualFigure 6-4 Logic ConnectorsIf the cursor is on a connector designated by ccc, pressing F1 (SELECT) will togg

Seite 31 - 1.5 Unpacking and Inspection

6 - 6 IPN 074-237AE IC/5 Operating Manual3 The ON connector always takes precedence over the AND and OR operators no matter where it appears in the s

Seite 32 - 1.6.3 Optional Accessories

6 - 7IPN 074-237AEIC/5 Operating ManualDEPOSITSets the logic condition to be true at the beginning of the Deposit state or in the Manual state. The

Seite 33 - 1 - 17

6 - 8 IPN 074-237AE IC/5 Operating ManualLAST LAYERSets the logic condition to be true at the beginning of the Last Layer defined for the active proc

Seite 34 - 1 - 18

6 - 9IPN 074-237AEIC/5 Operating ManualPOST-DEPOSITSets the logic condition to be true at the beginning of the Feed state or the beginning of the Id

Seite 35 - 1 - 19

TOC - 5IPN 074-237AEIC/5 Operating Manual7.7.4.4 Update Sensor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2

Seite 36 - 1 - 20

6 - 10 IPN 074-237AE IC/5 Operating ManualRISE 2Sets the logic condition to be true at the start of Rise Time 2. The condition remains true until th

Seite 37

6 - 11IPN 074-237AEIC/5 Operating ManualSOURCE SWITCHSets the logic condition to be true at the beginning of the Source Switch state. The condition

Seite 38 - 2.1.1 Monitor Crystals

6 - 12 IPN 074-237AE IC/5 Operating Manual6.4 ’THEN’ Action DefinitionsNOTE: The following are level outputs and once turned on will remain active u

Seite 39 - Frequency (in MHz)

6 - 13IPN 074-237AEIC/5 Operating ManualNON-DEPOSIT CLOCK HOLD (ON/OFF)This feature “holds” the state timer during any non-deposit state. Non-deposi

Seite 40

6 - 14 IPN 074-237AE IC/5 Operating ManualSTOPThis action is identical to pressing the STOP button on the front panel. (Refer to section 3.4.2 on pag

Seite 41 - 2.1.3 Z-match Technique

6 - 15IPN 074-237AEIC/5 Operating Manual6.5 Logic Statement ExampleThe logic statement capability of the IC/5 allows for automation of a thin film

Seite 42 - crystal and

6 - 16 IPN 074-237AE IC/5 Operating Manual6.6 I/O Map DirectoryThe I/O Map directory is selected by pressing the F3 key (I/O) in the Program display

Seite 43 - 2.1.5 ModeLock Oscillator

6 - 17IPN 074-237AEIC/5 Operating Manual6.7 Define User MessagesUp to 10 user-defined messages can be created and up to 3 can be displayed at the s

Seite 44

6 - 18 IPN 074-237AE IC/5 Operating ManualTable 6-4 Function Key Selection Choices for the Define User Messages DisplayKey Function DescriptionF1 ED

Seite 45 - 2.1.6 Auto Z-match Theory

6 - 19IPN 074-237AEIC/5 Operating Manual6.8 Floppy DiskParameters can be saved to and retrieved from the diskette by going to the FLOPPY DISK displ

Seite 46

TOC - 6 IPN 074-237AE IC/5 Operating Manual10.3 Use as a System Controller Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-510.3.

Seite 47 - 2.1.7 Control Loop Theory

6 - 20 IPN 074-237AE IC/5 Operating Manual.CAUTIONDo not remove the diskette during save or retrieve operations. It is recommended that when doing a

Seite 48

6 - 21IPN 074-237AEIC/5 Operating Manual6.9 Error Messages in I/O Logic Statement Set-UpCANNOT TOGGLE INPUTOutput types can be toggled between Norm

Seite 49

6 - 22 IPN 074-237AE IC/5 Operating ManualThis page is intentionally blank.

Seite 50 - [controller] [process]

7 - 1IPN 074-237AEIC/5 Operating ManualChapter 7Remote Communications7.1 Remote Communication Configuration OverviewThere are two types of remote c

Seite 51

7 - 2 IPN 074-237AE IC/5 Operating Manual7.2 Remote Communication ParametersA parameter is selected for entry by positioning the box cursor at the d

Seite 52 - 2 - 16

7 - 3IPN 074-237AEIC/5 Operating ManualNOTE: If a configuration file from a unit with version 3.50 or earlier firmware is to be loaded into a unit w

Seite 53

7 - 4 IPN 074-237AE IC/5 Operating Manual7.3 Error Messages in Remote Communications ConfigurationIllegal Baud RateThe value you are attempting to e

Seite 54

7 - 5IPN 074-237AEIC/5 Operating ManualThe word format for bit serial lines (RS-232C) is comprised of ten signal bits- eight data bits, one start bi

Seite 55 - 3.2 Rear Panel Interfaces

7 - 6 IPN 074-237AE IC/5 Operating ManualData Terminal Ready (DTR). . . . . . . The instrument informs the host that it is powered up and able to com

Seite 56

7 - 7IPN 074-237AEIC/5 Operating Manual7.5.2 IEEE488 PortAn IEEE488 circuit card may be purchased and installed into the IC/5, IPN 760-142-G1. The

Seite 57 - 3.3 Displays

TOC - 7IPN 074-237AEIC/5 Operating Manual12.5 Determining Cross Talk Calibration For Co-Deposition . . . . . . . . . . . . . . . . . . . . . . . .

Seite 58

7 - 8 IPN 074-237AE IC/5 Operating Manual7.5.2.1 IEEE Settings for a National Instruments IEEE-GPIB BoardWhen establishing IEEE communications the f

Seite 59

7 - 9IPN 074-237AEIC/5 Operating Manual7.6.1 INFICON Message FormatsThere are two message formats for the serial ports and one for the IEEE488 port

Seite 60 - (See Figure 3-5.)

7 - 10 IPN 074-237AE IC/5 Operating ManualSerial With Checksum FormatHost to Instrument Message<STX>(count)(command)(checksum)Instrument to Hos

Seite 61 - 3.3.2 Operate Display

7 - 11IPN 074-237AEIC/5 Operating Manual7.7.3 Query CommandsQuery commands are used to request established parameter values. There is a specific qu

Seite 62 - 3 - 10

7 - 12 IPN 074-237AE IC/5 Operating Manual11 Quality12 Stability13 Maximum Power14 Soak Power 115 Rise Time 116 Soak Time 117 Soak Power 218 Rise Tim

Seite 63 - 3 - 11

7 - 13IPN 074-237AEIC/5 Operating Manual49 Sensor 6 Tooling50 Sensor 7 Tooling51 Sensor 8 Tooling52 Sensor 1 Cal Thick53 Sensor 2 Cal Thick54 Sensor

Seite 64 - 3 - 12

7 - 14 IPN 074-237AE IC/5 Operating Manual7.7.3.2 Query Process ParametersFor each command format the symbol þ represents a blank space. The format

Seite 65 - 3.3.3 Sensors Display

7 - 15IPN 074-237AEIC/5 Operating Manual7.7.3.3 Query Utility ParametersFor each command format the symbol þ represents a blank space. The format i

Seite 66 - 3 - 14

7 - 16 IPN 074-237AE IC/5 Operating Manual7.7.3.4 Query Sensor ParametersFor each command format the symbol þ represents a blank space. The format i

Seite 67 - 3 - 15

7 - 17IPN 074-237AEIC/5 Operating Manual7.7.3.6 Query Output TypesFor each command format the symbol þ represents a blank space. The format is:QTþo

Seite 68 - 3 - 16

TOC - 8 IPN 074-237AE IC/5 Operating Manual13.4 Crystal Sensor EmulatorIPN 760-601-G1 or 760-601-G2. . . . . . . . . . . . . . . . . . . . . . . . .

Seite 69 - 3 - 17

7 - 18 IPN 074-237AE IC/5 Operating Manual7.7.4 UPDATE CommandsUpdate commands are used to change a specified parameter to a new value or condition.

Seite 70 - 3 - 18

7 - 19IPN 074-237AEIC/5 Operating Manual11 Quality12 Stability13 Maximum Power14 Soak Power 115 Rise Time 116 Soak Time 117 Soak Power 218 Rise Time

Seite 71 - 3 - 19

7 - 20 IPN 074-237AE IC/5 Operating Manual49 Sensor 6 Tooling50 Sensor 7 Tooling51 Sensor 8 Tooling52 Sensor 1 Cal Thick53 Sensor 2 Cal Thick54 Senso

Seite 72 - 3.3.7 Program Displays

7 - 21IPN 074-237AEIC/5 Operating Manual7.7.4.2 Update Process ParametersFor each command format the symbol þ represents a blank space. The format

Seite 73 - Figure 3-13 I/O Display

7 - 22 IPN 074-237AE IC/5 Operating Manual7.7.4.3 Update Utility ParametersFor each command format the symbol þ represents a blank space. The format

Seite 74 - 3.4 Process Description

7 - 23IPN 074-237AEIC/5 Operating Manual7.7.4.4 Update Sensor ParametersFor each command format the symbol þ represents a blank space. The format i

Seite 75 - 3.4.2 Executing a Process

7 - 24 IPN 074-237AE IC/5 Operating Manual7.7.4.6 Update Output TypesFor each command format the symbol þ represents a blank space. The format is:UT

Seite 76 - Figure 3-16

7 - 25IPN 074-237AEIC/5 Operating Manual12 Idle State13 Time Power14 Pre-Deposit15 Deposit16 Post-Deposit17 Manual18 AutoTune19 Thickness Limit20 Fi

Seite 77 - 3 - 25

7 - 26 IPN 074-237AE IC/5 Operating ManualTable 7-18 Update Logic Statements - Input Actionaction code Input Action0 Clear the Input Assignments1 St

Seite 78 - 3.4.4 Co-deposition

7 - 27IPN 074-237AEIC/5 Operating Manual7.7.4.8 Update Output NameFor each command format the symbol þ represents a blank space. The format is:UOþo

Seite 79 - 3.4.5 Automating a Process

1 - 1IPN 074-237AEIC/5 Operating ManualChapter 1Introduction and Specifications1.1 IntroductionThe IC/5 is a closed loop process controller designe

Seite 80 - 3 - 28

7 - 28 IPN 074-237AE IC/5 Operating Manual7.7.5 STATUS CommandsStatus commands return pertinent information based on a specific request made. Comman

Seite 81 - 3 - 29

7 - 29IPN 074-237AEIC/5 Operating Manual5System Messages - Returns a variable length string listing message numbers corresponding to the status mess

Seite 82 - 3.5 State Descriptions

7 - 30 IPN 074-237AE IC/5 Operating Manual49 QUICK BUMP50 HALF RATE51 COMPLETE BUMP52 END OF PROCESS53 NO DISK OPTION54 NO DISK IN DRIVE55 DISK IS FU

Seite 83

7 - 31IPN 074-237AEIC/5 Operating Manual201 User Message 2202 User Message 3203 User Message 4204 User Message 5205 User Message 6206 User Message 7

Seite 84 - 3.6 Special Features

7 - 32 IPN 074-237AE IC/5 Operating Manual12 RATE TOO LOW13 QUICK TUNE FAIL14 HALF RATE FAIL15 COMPLETE TUNE FAIL16 MAX. POWER ERROR17 COMMUNICATIONS

Seite 85 - 3 - 33

7 - 33IPN 074-237AEIC/5 Operating ManualSLþlayer_status_codeþLayer #These commands are used to determine the condition of started layers. For exampl

Seite 86 - 3 - 34

7 - 34 IPN 074-237AE IC/5 Operating Manual8RATE RAMP 19 DEPOSIT (between RATE RAMPS 1 & 2)10 RATE RAMP 211 DEPOSIT (after RATE RAMP 2)12 TIME POW

Seite 87 - 3 - 35

7 - 35IPN 074-237AEIC/5 Operating Manual10 Crystal position. The value of w will be a “G” for a good crystal, an “F” for a failed crystal, an “I” fo

Seite 88 - 3.6.3 Auto Z

7 - 36 IPN 074-237AE IC/5 Operating Manual23 Timer tick, Sensor Status, Fundamental, and Anharmonic frequencies of active sensors. A negative value o

Seite 89 - 3.6.5 Rate Watcher

7 - 37IPN 074-237AEIC/5 Operating Manual27 Timer tick, Sensor Status, Sensor thickness. Eight bytes are returned for the sensor status. Each byte re

Seite 90 - 3.6.6 Hand-Held Controller

1 - 2 IPN 074-237AE IC/5 Operating Manual1.2 Instrument Safety1.2.1 Definition of Notes, Cautions and WarningsWhen using this manual, please pay at

Seite 91 - 3.6.8 Floppy Disk (Optional)

7 - 38 IPN 074-237AE IC/5 Operating Manual7.7.6 REMOTE CommandsRemote commands perform an action based on the specific command given. Commands are p

Seite 92 - 3.6.10 Datalog

7 - 39IPN 074-237AEIC/5 Operating Manual10 Battery Backed RAM Lock On -prevents saving of parameters to the nonvolatile RAM. Useful to speed communi

Seite 93

7 - 40 IPN 074-237AE IC/5 Operating ManualRLþchannel_remote_code#þIII#þvalueThese commands are used to affect actions associated with started layers.

Seite 94 - 3 - 42

7 - 41IPN 074-237AEIC/5 Operating Manual7.7.7 Negative Response Error CodesAn error code in the form of a single ASCII character is returned when a

Seite 95 - Material Set Up

7 - 42 IPN 074-237AE IC/5 Operating ManualResponse Message - No ChecksumDescription- Process 1 is activeResponse- 1Message Form- (response)<ACK>

Seite 96 - Figure 4-3 Material Library

7 - 43IPN 074-237AEIC/5 Operating Manual7.8.2 Sample Host ProgramsThe following BASIC programs illustrate host processing that could be used to rem

Seite 97

7 - 44 IPN 074-237AE IC/5 Operating Manual7.8.2.2 Serial Communication with Checksum5 ‘——IC/5 RS-232C COMMUNICATIONS PROGRAM WITH CHECKSUM——10 OPEN

Seite 98

7 - 45IPN 074-237AEIC/5 Operating Manual7.8.2.3 IEEE Sample Host ProgramThis program demonstrates IEEE488 communications with an IC/5. This example

Seite 99

7 - 46 IPN 074-237AE IC/5 Operating Manual'<<<<<<<<<< READ RESPONSE >>>>>>>>>>'

Seite 100 - TOOLING TF

8 - 1IPN 074-237AEIC/5 Operating ManualChapter 8Source/Sensor Set-Up8.1 Source/Sensor Set-Up OverviewThe IC/5 provides the capability to configure

Seite 101 - IC/5 Operating Manual

1 - 3IPN 074-237AEIC/5 Operating Manual1.2.2 General Safety InformationWARNING - Risk Of Electric ShockDo not open the instrument case! There are n

Seite 102 - IC/5 Operating Manual

8 - 2 IPN 074-237AE IC/5 Operating Manual8.2 Source/Sensor NavigationOnce you are in the Source/Sensor Directory, you may select for configuration a

Seite 103

8 - 3IPN 074-237AEIC/5 Operating Manual8.3 Source ParametersThe following parameters can be displayed for each of the source control channels. DAC

Seite 104 - 4 - 10

8 - 4 IPN 074-237AE IC/5 Operating ManualCRUCIBLE OUTPUT. . . . . . . . . . . . 0 to 37This parameter designates which of the output relays are to be

Seite 105 - 4 - 11

8 - 5IPN 074-237AEIC/5 Operating ManualTURRET DELAY . . . . . . . . . . . . . . . 1 to 60 secIf Turret Feedback is not used a timer will be set to

Seite 106 - 4 - 12

8 - 6 IPN 074-237AE IC/5 Operating Manual8.4 Sensor ParametersThe following entries represent the parameters possible with the standard two sensors.

Seite 107 - 4 - 13

8 - 7IPN 074-237AEIC/5 Operating ManualXTAL SHUTTER OUTPUT. . . . . . . . 0 to 38This parameter designates which of the 38 outputs is to be used to

Seite 108 - 4 - 14

8 - 8 IPN 074-237AE IC/5 Operating ManualRECORDER FUNCTIONThis parameter determines the function of the Sensor’s recorder output. Values range from 0

Seite 109 - 4 - 15

8 - 9IPN 074-237AEIC/5 Operating Manual8.6 Error Messages in Source/Sensor Set-UpBOTH SNSR ON IN MATLShown when attempting to change the Sensor typ

Seite 110 - 4 - 16

8 - 10 IPN 074-237AE IC/5 Operating ManualThis page is intentionally blank.

Seite 111 - Process Set-Up

9 - 1IPN 074-237AEIC/5 Operating ManualChapter 9Utility Set-Up9.1 Utility Set-Up OverviewThe IC/5 provides the capability to modify a series of top

Seite 113 - 5.2.1 Layer Editing

1 - 4 IPN 074-237AE IC/5 Operating Manual1.2.3 Earth GroundThe IC/5 is connected to earth ground through a sealed three-core (three-conductor) power

Seite 114

9 - 2 IPN 074-237AE IC/5 Operating Manual9.2 Utility NavigationSelect a parameter for entry by positioning the box cursor at the desired value follo

Seite 115

9 - 3IPN 074-237AEIC/5 Operating ManualLAYER TO START . . . . . . . . . . . . . . 1 to 250 This selects the starting Layer from the sequence of Laye

Seite 116

9 - 4 IPN 074-237AE IC/5 Operating ManualANALOG DISPLAY . . . . . . . . . . . . . 0/1/2This determines the vertical scale for the graphics display wh

Seite 117

9 - 5IPN 074-237AEIC/5 Operating ManualCAUTIONIf a lock code is not set, that is, if it is set to zero, then powering up and pressing the Clear key

Seite 118

9 - 6 IPN 074-237AE IC/5 Operating ManualFLOPPY DISK ACCESS CODE . . . 1 to 9999, 0The Floppy Disk Access Code allows configuration file retrieval fr

Seite 119 - 5.5.1 Skip Deposit

9 - 7IPN 074-237AEIC/5 Operating Manual9.4 Error Messages in Utility Set-UpILLEGAL DATEThe month or day entry is invalid. The month number must be

Seite 120 - 5 - 10

9 - 8 IPN 074-237AE IC/5 Operating ManualThis page is intentionally blank.

Seite 121 - I/O Logic Statement Set-Up

10 - 1IPN 074-237AEIC/5 Operating ManualChapter 10Applications10.1 Multiple Sensor Deposition ControlThe conventional method of controlling thin fi

Seite 122

10 - 2 IPN 074-237AE IC/5 Operating ManualFigure 10-1 The Essential Advantage of Multi-Point Deposition Sensing10.1.1 Instrument Parameters and Cor

Seite 123

10 - 3IPN 074-237AEIC/5 Operating ManualIf a sensor fails during deposition, a sudden change in the aggregate rate may occur due to this sensor&apos

Seite 124

1 - 5IPN 074-237AEIC/5 Operating Manual1.2.4 Main Power ConnectionWARNING - Risk Of Electric ShockThis instrument has line voltage present on the p

Seite 125 - Figure 6-4

10 - 4 IPN 074-237AE IC/5 Operating ManualTOOLING: MASTER & SENSORThe tooling factor is now broken into two parts. The MASTER TOOLING located on

Seite 126 - 6.3 ’IF’ Event Definitions

10 - 5IPN 074-237AEIC/5 Operating Manual10.2.1 Instrument Parameters Associated with the Trend Analysis FeatureSOURCE DAC OUTPUTThis parameter desi

Seite 127

10 - 6 IPN 074-237AE IC/5 Operating ManualThe I/O capability of the IC/5 can be used to control an entire vacuum deposition system including pump dow

Seite 128

10 - 7IPN 074-237AEIC/5 Operating ManualFigure 10-2 Example System Configuration

Seite 129

10 - 8 IPN 074-237AE IC/5 Operating Manual10.3.1 System Equipment List10.3.1.1 ValvesForeline . . . . . . . . . . . . . . . . . . . . . . An electr

Seite 130 - 6 - 10

10 - 9IPN 074-237AEIC/5 Operating Manual10.3.1.3 Solenoid ValvesSource ShutterAn electro-pneumatically operated valve which controls the source shu

Seite 131 - 6 - 11

10 - 10 IPN 074-237AE IC/5 Operating Manual10.3.1.6 Temperature SensorThis sensor provides a contact closure if the sensor's temperature exceed

Seite 132 - 6 - 12

10 - 11IPN 074-237AEIC/5 Operating ManualWARNING - Risk Of Electric ShockThis example of automated vacuum system and deposition control uses an elec

Seite 133 - 6 - 13

10 - 12 IPN 074-237AE IC/5 Operating ManualFigure 10-3 User MessagesThese User Messages alert the operator to the status of the Process Cycle. Logic

Seite 134 - 6 - 14

10 - 13IPN 074-237AEIC/5 Operating Manual5 This input monitors whether the Roughing Valve is closed.6 This input monitors whether the High Vacuum Va

Seite 135 - 6.5 Logic Statement Example

1 - 6 IPN 074-237AE IC/5 Operating Manual1.3 How To Contact Customer SupportWorldwide support information regarding: Technical Support, to contact

Seite 136 - 6.6 I/O Map Directory

10 - 14 IPN 074-237AE IC/5 Operating ManualThis display is used to assign alphanumeric names to the various Outputs and Inputs connected to I/O Board

Seite 137 - 6.7 Define User Messages

10 - 15IPN 074-237AEIC/5 Operating Manual10.3.2.3 Logic Statement DirectoryThe Logic Statements are broken down into 3 sections. The first section,

Seite 138 - 6 - 18

10 - 16 IPN 074-237AE IC/5 Operating ManualFigure 10-8 Statement 3Statement 3 monitors if Timer 1 is expired and if the Roughing Valve is closed. Ti

Seite 139 - 6.8 Floppy Disk

10 - 17IPN 074-237AEIC/5 Operating ManualFigure 10-12 Statement 7This statement monitors the Evacuate Chamber input and the status of Timer 8. Time

Seite 140 - 6 - 20

10 - 18 IPN 074-237AE IC/5 Operating ManualStatement 10 is also tied to Statement 7 by its dependency on Timer 3. This is done to ensure that Stateme

Seite 141 - Logic Statement Set-Up

10 - 19IPN 074-237AEIC/5 Operating ManualFigure 10-19 Statements 14 and 15Statements 14 and 15 are designed to keep the Ion Gauge emission turned o

Seite 142 - 6 - 22

10 - 20 IPN 074-237AE IC/5 Operating ManualStatement 19 allows intervention to Abort automatic process control if desired. By its dependence on Timer

Seite 143

10 - 21IPN 074-237AEIC/5 Operating ManualFigure 10-27 Statement 23This Statement monitors the Alarm Answered input. Once the Abort input is activat

Seite 144 - Key Function Description

10 - 22 IPN 074-237AE IC/5 Operating ManualFigure 10-31 Statement 27Statement 36 monitors the same conditions as Statement 17. Whereas Statement 17

Seite 145

10 - 23IPN 074-237AEIC/5 Operating Manualdelay between turning the electron beam gun filament voltage on and turning the electron beam gun high volt

Seite 146 - 7.5 Physical Connections

1 - 7IPN 074-237AEIC/5 Operating Manual1.4 IC/5 Specifications1.4.1 MeasurementCrystal Frequency . . . . . . . . . . . . . . 6.0 MHz (new crystal

Seite 147 - 7.5.1 RS-232C Serial Port

10 - 24 IPN 074-237AE IC/5 Operating ManualFigure 10-38 Statement 34Statement 34 monitors for the same conditions as Statement 35 and turns off the

Seite 148

10 - 25IPN 074-237AEIC/5 Operating Manualvalve. Canceling these timers ensures those statements dependent on these timers will not evaluate true if

Seite 149 - 7.5.2 IEEE488 Port

10 - 26 IPN 074-237AE IC/5 Operating ManualStatement 30 monitors the Deposition Pressure OK input, makes sure that the IC/5 is in the READY state, th

Seite 150 - 7.6 Message Protocols

11 - 1IPN 074-237AEIC/5 Operating ManualChapter 11Installation and Interfaces11.1 Location GuidelinesBefore you permanently install this controller

Seite 151 - (nrc)<NAK>

11 - 2 IPN 074-237AE IC/5 Operating ManualNOTE: Do not allow water tubes to freeze. This may happen if the tubes pass through a cryogenic shroud and

Seite 152 - Communication Commands

11 - 3IPN 074-237AEIC/5 Operating Manual11.1.2 Sensor InstallationFigure 11-1 shows a typical installation of an INFICON water cooled crystal senso

Seite 153 - 7.7.3 Query Commands

11 - 4 IPN 074-237AE IC/5 Operating ManualGenerally, install the sensor as far as possible from the evaporation source (a minimum of 10" [25.4 c

Seite 154 - 7 - 12

11 - 5IPN 074-237AEIC/5 Operating Manual11.1.3 Control Unit InstallationThe control unit is designed to be rack mounted. It may be also used on a t

Seite 155 - 7 - 13

11 - 6 IPN 074-237AE IC/5 Operating Manual11.2.2 Connections to Earth GroundThere are two earth connectors: The ground connection on the controller

Seite 156 - 7 - 14

11 - 7IPN 074-237AEIC/5 Operating ManualIn many cases, a braided ground strap is sufficient. However, there are cases when a solid copper strap (0.0

Seite 157 - 7 - 15

1 - 8 IPN 074-237AE IC/5 Operating Manual1.4.3 Set-Up Parameters# of Processes . . . . . . . . . . . . . . . . . 50# of Layers . . . . . . . . . . .

Seite 158

11 - 8 IPN 074-237AE IC/5 Operating Manual11.3 Connecting the ControllerThe operation of the controller depends on the proper connection of power an

Seite 159 - 7 - 17

11 - 9IPN 074-237AEIC/5 Operating ManualIf the nominal line voltage is 230 V(ac), use the 240 V(ac) nominal setting whose input range includes 230 V

Seite 160 - 7.7.4 UPDATE Commands

11 - 10 IPN 074-237AE IC/5 Operating ManualFigure 11-4 Voltage Selector Drum and Fuse11.3.3 Routing XIU CablesXIU cables, IPN 600-1039-Gxx, are ava

Seite 161 - 7 - 19

11 - 11IPN 074-237AEIC/5 Operating Manual11.3.4.2 Input/Relay Module ConnectionsThe Input/Relay module, IPN 760-162-G1, is included as standard equ

Seite 162 - 7 - 20

11 - 12 IPN 074-237AE IC/5 Operating ManualTable 11-3 Input/Relay Pin ConnectionsI/O Board #1 I/O Board #2Relay # Pins TTLInput #Pin Relay # Pins TT

Seite 163 - 7 - 21

11 - 13IPN 074-237AEIC/5 Operating Manual11.3.4.3 RS-232C CommunicationsRS-232C serial communications is included in the controller as standard equ

Seite 164 - 7 - 22

11 - 14 IPN 074-237AE IC/5 Operating Manual11.3.4.4 Isolated +24 V(dc) SupplyAn isolated +24 V(dc) power supply is available on a 9-pin D-Sub connec

Seite 165 - 7 - 23

12 - 1IPN 074-237AEIC/5 Operating ManualChapter 12Calibration Procedures12.1 Importance of Density, Tooling and Z-ratioThe quartz crystal microbala

Seite 166

12 - 2 IPN 074-237AE IC/5 Operating Manual[1]where:D1 = Initial density settingTx = Thickness reading on IC/5Tm = Measured thickness7 A quick check o

Seite 167 - 7 - 25

12 - 3IPN 074-237AEIC/5 Operating Manual12.4 Laboratory Determination of Z-ratioNOTE: On the IC/5, the Auto Z function is available to automaticall

Seite 168 - 7 - 26

1 - 9IPN 074-237AEIC/5 Operating ManualFeed Ramps. . . . . . . . . . . . . . . . . . . 1 per materialFeed Power . . . . . . . . . . . . . . . . 0.0

Seite 169 - 7 - 27

12 - 4 IPN 074-237AE IC/5 Operating Manual6 Using the density value from step 1 and the recorded values for Fco and Fc, adjust the Z-Ratio value in t

Seite 170 - 7.7.5 STATUS Commands

12 - 5IPN 074-237AEIC/5 Operating ManualCalibration Thickness (CALThick) values must be determined for each sensor, for each material used in the co

Seite 171 - IPN 074-237AE

12 - 6 IPN 074-237AE IC/5 Operating ManualEnter CAL Thick values for material B (either automatically or manually)Sens 1 Sens 2 Sens 3 Sens 4CAL Thic

Seite 172 - 7 - 30

12 - 7IPN 074-237AEIC/5 Operating ManualFigure 12-1 Cross Talk Calibration12.5.1.1 Cross Talk Calibrate ParametersMATERIAL INDEX. . . . . . . . .

Seite 173

12 - 8 IPN 074-237AE IC/5 Operating Manual12.5.1.1.1 Function Key Selection Choices for Cross Talk Calibration Setup12.5.2 Cross Talk Calibration M

Seite 174 - 7 - 32

12 - 9IPN 074-237AEIC/5 Operating Manual12.5.3 Cross Talk Calibration CALIBRATE displayUpon entering this display the thickness values are zeroed a

Seite 175

12 - 10 IPN 074-237AE IC/5 Operating Manual12.5.4.1 Function Key Selection Choices for Cross Talk Calibration Select12.5.5 Cross Talk Calibration P

Seite 176 - 7 - 34

12 - 11IPN 074-237AEIC/5 Operating Manual12.6 AutoTuningThe AutoTune feature of the IC/5 is used to automatically characterize the response of a sy

Seite 177

12 - 12 IPN 074-237AE IC/5 Operating ManualFigure 12-3 AutoTune Parameters Display12.6.1 AutoTune ParametersRefer to Sections section 2.1.7 on page

Seite 178 - 7 - 36

12 - 13IPN 074-237AEIC/5 Operating ManualCONTROL LOOPThis is a read-only parameter that indicates the type of control loop specified during material

Seite 179

1 - 10 IPN 074-237AE IC/5 Operating Manual1.4.4 DisplayType/Color/Size . . . . . . . . . . . . . . . . CRT/ Amber/ 5" H x 9" WFormat . . .

Seite 180 - 7.7.6 REMOTE Commands

12 - 14 IPN 074-237AE IC/5 Operating Manual12.6.3 AutoTune Tuning Display and AutoTune DescriptionThe AutoTune Tuning display is entered from the Au

Seite 181 - 7 - 39

12 - 15IPN 074-237AEIC/5 Operating Manualduring any one of these power increments then the rate transition for this pre-determined power increment i

Seite 182 - 7 - 40

12 - 16 IPN 074-237AE IC/5 Operating ManualComplete Bump 1. . . . . . . . . . . . . . The first increase of source power level. It is used to determi

Seite 183 - Host Programs

12 - 17IPN 074-237AEIC/5 Operating ManualSTOP Max Rate Exceeded . . . . . . . Indicates that tuning has stopped because the MAXIMUM RATE parameter w

Seite 184 - 7 - 42

12 - 18 IPN 074-237AE IC/5 Operating Manual7 When AutoTune is completed the instrument will automatically return to the AutoTune Parameters display a

Seite 185 - 7.8.2 Sample Host Programs

13 - 1IPN 074-237AEIC/5 Operating ManualChapter 13Troubleshooting, Status and Error Messages13.1 Status and Error MessagesAUTOTUNE FAILUREThis mess

Seite 186 - 7 - 44

13 - 2 IPN 074-237AE IC/5 Operating ManualCANNOT ROTATE DUALThe rotate crystal function can only be performed on a CrystalSix sensor head.CANNOT TOGG

Seite 187

13 - 3IPN 074-237AEIC/5 Operating ManualEDIT IN PROGRESSThe I/O Map or the User Messages displays cannot be exited while an edit name or edit messag

Seite 188 - 7 - 46

13 - 4 IPN 074-237AE IC/5 Operating ManualILLEGAL DATEThe month or day entry is invalid. Month numbers must be in the 01 to 12 range; day numbers mus

Seite 189 - Source/Sensor Set-Up

13 - 5IPN 074-237AEIC/5 Operating ManualMAX POWER REACHED 1 (2)Indicates the specified maximum power has been reached on an active source in the pri

Seite 190 - 8.2 Source/Sensor Navigation

1 - 11IPN 074-237AEIC/5 Operating Manual1.4.5 Source / Recorder OutputsQuantity . . . . . . . . . . . . . . . . . . . . . . 6 BNCConfiguration .

Seite 191 - 8.3 Source Parameters

13 - 6 IPN 074-237AE IC/5 Operating ManualNO SWITCH: NO OUTPUTA crystal switch cannot be done because no output was set for crystal switching in the

Seite 192

13 - 7IPN 074-237AEIC/5 Operating ManualQUICK BUMP #Indicates the number of the AutoTune source power change used to measure the system response cha

Seite 193

13 - 8 IPN 074-237AE IC/5 Operating ManualSTOP - COMPLETE TUNE FAILIndicates the complete tune portion of AutoTune did not determine reliable system

Seite 194 - 8.4 Sensor Parameters

13 - 9IPN 074-237AEIC/5 Operating ManualSTOP - SENSOR CONFLICTIndicates the instrument is stopped because the process is trying to enter the DEPOSIT

Seite 195

13 - 10 IPN 074-237AE IC/5 Operating ManualUNABLE TO AUTO Z #Indicates the requested Auto Z measurement cannot be completed due to the crystal condit

Seite 196

13 - 11IPN 074-237AEIC/5 Operating Manual13.2 Troubleshooting GuideIf the instrument fails to work, or appears to have diminished performance, the

Seite 197

13 - 12 IPN 074-237AE IC/5 Operating Manual13.2.1 Major Instrument Components and AssembliesMONITOR KIT750-402POWER SUPPLY760-211-G1, 2, 3, 4CRT / M

Seite 198 - 8 - 10

13 - 13IPN 074-237AEIC/5 Operating Manual13.2.2 Troubleshooting the InstrumentTable 13-1 Troubleshooting the InstrumentSYMPTOM CAUSE REMEDY1. powe

Seite 199 - Utility Set-Up

13 - 14 IPN 074-237AE IC/5 Operating Manual5. all keys on the front panel fail to functiona. instrument is "locked" up a. turn power to OFF

Seite 200 - 9.3 Utility Parameters

13 - 15IPN 074-237AEIC/5 Operating Manual13.2.3 Troubleshooting Transducers/SensorsNOTE: Many sensor head problems may be diagnosed with a (Digital

Seite 201

1 - 12 IPN 074-237AE IC/5 Operating Manual1.4.6 Logic ProcessingType . . . . . . . . . . . . . . . . . . . . . . . . . If/Then statements Logical Fu

Seite 202

13 - 16 IPN 074-237AE IC/5 Operating ManualNOTE: A more detailed troubleshooting guide is shipped with the sensor. Refer to that manual for more deta

Seite 203

13 - 17IPN 074-237AEIC/5 Operating Manual2. crystal ceases to oscillate during deposition before it reaches its "normal" lifea. crystal st

Seite 204

13 - 18 IPN 074-237AE IC/5 Operating Manual4. crystal oscillates in vacuum but stops oscillation after open to aira. crystal was near the end of its

Seite 205

13 - 19IPN 074-237AEIC/5 Operating Manual6. poor thickness reproducibilitya. variable source flux distributiona. move sensor to a more central locat

Seite 206

13 - 20 IPN 074-237AE IC/5 Operating Manual13.2.4 Troubleshooting Computer Communications8. CrystalSix, crystal switch problem (does not advance or

Seite 207 - Applications

13 - 21IPN 074-237AEIC/5 Operating Manual2. error code returned a. A = illegal command a. the command sent was not valid; verify command syntax as s

Seite 208 - Multiple Sensor Operation

13 - 22 IPN 074-237AE IC/5 Operating Manualf. F = cannot change value nowf. the command sent is for a parameter that cannot be changed while the inst

Seite 209 - 10 - 3

13 - 23IPN 074-237AEIC/5 Operating Manual13.3 Replacing the CrystalThe procedure for replacing the crystal is basically the same with all transduce

Seite 210 - 10.2 Trend Analysis

13 - 24 IPN 074-237AE IC/5 Operating ManualFigure 13-1 Standard Crystal Sensor (Exploded)13.3.2 Shuttered and Dual SensorsThere is no difference in

Seite 211 - 10 - 5

13 - 25IPN 074-237AEIC/5 Operating Manual13.3.3 Bakeable SensorFor the Bakeable sensor, the procedure is the same as the regular crystal except tha

Seite 212 - 10 - 6

1 - 13IPN 074-237AEIC/5 Operating Manual1.4.8 Remote CommunicationsRS232C Serial Port . . . . . . . . . . . . . Standard; INFICON protocolBaud Rat

Seite 213 - 10 - 7

13 - 26 IPN 074-237AE IC/5 Operating Manual13.3.4 Sputtering SensorObserve the general precautions for replacing crystals and follow the instruction

Seite 214 - 10.3.1 System Equipment List

13 - 27IPN 074-237AEIC/5 Operating Manual13.3.5 Crystal SnatcherUse the crystal snatcher, supplied with the sensor, as follows:1 Insert crystal sna

Seite 215 - 10 - 9

13 - 28 IPN 074-237AE IC/5 Operating Manual13.4 Crystal Sensor EmulatorIPN 760-601-G1 or 760-601-G2NOTE: Crystal Sensor Emulator 760-601-G1 (obsolet

Seite 216 - 10.3.2 I/O Set-Up

13 - 29IPN 074-237AEIC/5 Operating Manual13.4.1 Diagnostic ProceduresThe following diagnostic procedures employ the Crystal Sensor Emulator to anal

Seite 217 - 10 - 11

13 - 30 IPN 074-237AE IC/5 Operating Manual13.4.1.2 Feed-Through Or In-Vacuum Cable Diagnostic Procedure1 Refer to Figure 13-6 on page 13-28. Remove

Seite 218 - 10 - 12

13 - 31IPN 074-237AEIC/5 Operating Manual11 Connect the six-inch BNC cable to the Feed-Through and disconnect it from the Crystal Interface Unit (or

Seite 219 - Figure 10-5 I/O Map Board 2

13 - 32 IPN 074-237AE IC/5 Operating Manual5 Connect the In-Vacuum Cable to the Sensor Head.  Verify there is continuity (<0.2 ohm) from the fing

Seite 220

13 - 33IPN 074-237AEIC/5 Operating Manual13.4.3 Sensor Cover ConnectionThe Crystal Sensor Emulator can be used to verify the measurement system for

Seite 221 - Figure 10-7 Statement 2

13 - 34 IPN 074-237AE IC/5 Operating Manual13.4.4 SpecificationsDimensions1.58 in. diameter x 1.79 in.(40.13 mm diameter x 45.47 mm)Temperature Rang

Seite 222 - 10 - 16

A - 1IPN 074-237AEIC/5 Operating ManualAppendix AMaterial TableA.1 IntroductionThe following table represents the content of the instrument's

Seite 223

www.inficon.com [email protected] to our continuing program of product improvements, specifications are subject to change without notice.©20

Seite 224 - 10 - 18

1 - 14 IPN 074-237AE IC/5 Operating Manual1.4.11 Operating EnvironmentUsage. . . . . . . . . . . . . . . . . . . . . . . . Indoor onlyTemperature .

Seite 225

A - 2 IPN 074-237AE IC/5 Operating Manual17 BaF24.886 0.793 Barium Fluoride18 BaN2O63.244 1.261 Barium Nitrate19 BaO 5.720 *1.000 Barium Oxide20 BaTi

Seite 226 - 10 - 20

A - 3IPN 074-237AEIC/5 Operating Manual50 Co 8.900 0.343 Cobalt51 CoO 6.440 0.412 Cobalt Oxide52 Cr 7.200 0.305 Chromium53 Cr2O35.210 *1.000 Chromiu

Seite 227

A - 4 IPN 074-237AE IC/5 Operating Manual83 Gd2O37.410 *1.000 Gadolinium Oxide84 Ge 5.350 0.516 Germanium85 Ge3N25.200 *1.000 Germanium Nitride86 GeO

Seite 228 - 10 - 22

A - 5IPN 074-237AEIC/5 Operating Manual116 LiF 2.638 0.778 Lithium Fluoride117 LiNbO34.700 0.463 Lithium Niobate118 Lu 9.840 *1.000 Lutetium119 Mg 1

Seite 229 - Figure 10-37 Statement 33

A - 6 IPN 074-237AE IC/5 Operating Manual149 Ni 8.910 0.331 Nickel150 NiCr 8.500 *1.000 Nichrome151 NiCrFe 8.500 *1.000 Inconel152 NiFe 8.700 *1.000

Seite 230 - 10 - 24

A - 7IPN 074-237AEIC/5 Operating Manual182 Sc2O33.860 *1.000 Scandium Oxide183 Se 4.810 0.864 Selenium184 Si 2.320 0.712 Silicon185 Si3N43.440 *1.00

Seite 231

A - 8 IPN 074-237AE IC/5 Operating Manual215 TiC 4.930 *1.000 Titanium Carbide216 TiN 5.430 *1.000 Titanium Nitride217 TiO 4.900 *1.000 Titanium Oxid

Seite 232 - 10 - 26

A - 9IPN 074-237AEIC/5 Operating Manual248 ZnSe 5.260 0.722 Zinc Selenide249 ZnTe 6.340 0.770 Zinc Telluride250 Zr 6.490 0.600 Zirconium251 ZrB26.08

Seite 233

A - 10 IPN 074-237AE IC/5 Operating ManualThis page is intentionally blank.

Seite 234 - 11 - 2

Index - 1IPN 074-237AEIC/5 Operating ManualIndexAabort 10-20acoustic impedance 2-9active oscillator 2-6, 2-8Activity 3-15aerial mass density 2-10agg

Seite 235 - 11.1.2 Sensor Installation

1 - 15IPN 074-237AEIC/5 Operating Manual1.5 Unpacking and Inspection1 If the IC/5 control unit has not been removed from its shipping container, do

Seite 236 - 11 - 4

Index - 2 IPN 074-237AE IC/5 Operating Manualfloppy disk 6-19, 9-6access code 3-40drive 3-39foreline valve 10-16Frequency Response Method 2-12fundame

Seite 237 - 11 - 5

Index - 3IPN 074-237AEIC/5 Operating Manualsource 4-5channel configuration 8-2control 3-34, 8-1slow 2-11spattering 11-4spreadsheet program 3-42spuri

Seite 238 - 11 - 6

Index - 4 IPN 074-237AE IC/5 Operating ManualThis page is intentionally blank.

Seite 239

1 - 16 IPN 074-237AE IC/5 Operating Manual1.6.2 Pre-installed Options or SparesAdditional Sensor Module . . . . . . . . 760-1132-G1 (up to 3 extra)

Seite 240 - 11 - 8

1 - 17IPN 074-237AEIC/5 Operating ManualAdapter CablesIC/5 to IC/4 Kit . . . . . . . . . . . . . . 600-1084-P1 (Relays and Inputs - for IC/4 or IC/

Seite 241 - 11.3.2 Voltage Selection

1 - 18 IPN 074-237AE IC/5 Operating Manual1.7 Initial Power-On VerificationA preliminary functional check of the instrument can be made before forma

Seite 242 - 11.3.3 Routing XIU Cables

1 - 19IPN 074-237AEIC/5 Operating Manual1 Confirm that AC line voltage is supplied and proper for the instrument. Line voltage should be indicated o

Seite 243 - 11 - 11

1 - 20 IPN 074-237AE IC/5 Operating ManualThis page is intentionally blank.

Seite 244 - I/O Board #3

2 - 1IPN 074-237AEIC/5 Operating ManualChapter 2Measurement and Control Theory2.1 BasicsThe Quartz Crystal deposition Monitor, or QCM, utilizes the

Seite 245 - 11 - 13

2 - 2 IPN 074-237AE IC/5 Operating Manualmeasurement of the crystal’s frequency shift. The quantitative knowledge of this effect provides a means of

Seite 246 - 11 - 14

2 - 3IPN 074-237AEIC/5 Operating Manualcrystal to a holder and not produce any undesirable effects. Contouring also reduces the intensity of respons

Seite 247

TrademarksThe trademarks of the products mentioned in this Operating Manual are held by the companies that produce them.INFICON® is a trademark of INF

Seite 248 - 12.3 Determining Tooling

2 - 4 IPN 074-237AE IC/5 Operating ManualFigure 2-3 Thickness Shear Displacement2.1.2 Period Measurement TechniqueAlthough instruments using equati

Seite 249 - 12 - 3

2 - 5IPN 074-237AEIC/5 Operating Manualmonitor crystal’s period is (n/Fr)/m where n is the number of counts in the second accumulator. The precision

Seite 250 - For Co-Deposition

2 - 6 IPN 074-237AE IC/5 Operating Manualfor a number of materials, and has been found to be valid for frequency shifts equivalent to Ff = 0.4Fq. Kee

Seite 251 - 12 - 5

2 - 7IPN 074-237AEIC/5 Operating Manualinto a greater frequency shift than that which would be produced with a new crystal. In the extreme, the basi

Seite 252 - 12.5.1 Procedure Set-Up

2 - 8 IPN 074-237AE IC/5 Operating Manualmeasurement system uses the phase/frequency properties of the quartz crystal to determine the resonant frequ

Seite 253 - 12 - 7

2 - 9IPN 074-237AEIC/5 Operating Manualfundamental mode continuously, but also it can be implemented to alternate between one or more other modes. T

Seite 254 - 12 - 8

2 - 10 IPN 074-237AE IC/5 Operating Manualassignment refer to the number of phase reversals in the wave motion along the three axes of the crystal. T

Seite 255

2 - 11IPN 074-237AEIC/5 Operating ManualNeedless to say, similar errors occur with the Z-match™ technique under similar circumstances. However, the

Seite 256 - 12 - 10

2 - 12 IPN 074-237AE IC/5 Operating ManualTechniques for calculating optimum source control parameters can be classified by the type of data used for

Seite 257 - 12.6 AutoTuning

2 - 13IPN 074-237AEIC/5 Operating ManualFigure 2-7 Response of Process To An Open Loop Step Change (At t=0 Control Signal is Increased)A controller

Seite 258 - 12.6.1 AutoTune Parameters

DECLARATION OFCONFORMITYThis is to certify that this equipment, designed and manufactured by:INFICON Inc.2 Technology PlaceEast Syracuse, NY

Seite 259 - 12 - 13

2 - 14 IPN 074-237AE IC/5 Operating ManualFigure 2-8 PID Controller Block DiagramThe key to using any control system is to choose the proper values

Seite 260 - AutoTune Description

2 - 15IPN 074-237AEIC/5 Operating ManualITAE is insensitive to the initial and somewhat unavoidable errors, but it will weight heavily any errors oc

Seite 261 - 12 - 15

2 - 16 IPN 074-237AE IC/5 Operating Manualtowards zero error. This technique works well when there is little or no dead time. If this technique is us

Seite 262 - 12 - 16

3 - 1IPN 074-237AEIC/5 Operating ManualChapter 3Operation3.1 Front Panel ControlsOperational controls for the IC/5 are located on the front panel o

Seite 263 - 12 - 17

3 - 2 IPN 074-237AE IC/5 Operating Manual4 System SwitchesAn array of three keys that provide START, STOP and RESET functions, for process control. S

Seite 264 - 12 - 18

3 - 3IPN 074-237AEIC/5 Operating Manual3.2 Rear Panel InterfacesInterfaces for the IC/5 are located on the rear panel of the instrument as depicted

Seite 265

3 - 4 IPN 074-237AE IC/5 Operating Manual8 8 Relay x 14 Output I/O Card (optional)Provides pin connection for 8 relays rated for 30 V(dc) or 30 V(ac)

Seite 266 - 13 - 2

3 - 5IPN 074-237AEIC/5 Operating Manual3.3 DisplaysThe IC/5 has many display screens for monitoring and programming processes. The four main types

Seite 267 - 13 - 3

3 - 6 IPN 074-237AE IC/5 Operating ManualFigure 3-3 Display Hierarchy - ProgramPROGRAMMATERIALDIRECTORYPROCESSDIRECTORYI/OSOURCE/SENSORDIRECTORYUtil

Seite 268 - 13 - 4

3 - 7IPN 074-237AEIC/5 Operating ManualFigure 3-4 Display Hierarchy - OperateOPERATECRYSTAL ROTATE TESTSENSORSXIU(F1) (F2) (F3)RS232TESTSYSTEMSTATU

Seite 270 - 13 - 6

3 - 8 IPN 074-237AE IC/5 Operating Manual3.3.1 Display Navigation via the MENU TREEPress the MENU key on the front panel to access the MENU TREE. (S

Seite 271 - 13 - 7

3 - 9IPN 074-237AEIC/5 Operating ManualYou can move to any of the instrument’s displays by positioning the cursor at the desired display and pressin

Seite 272 - 13 - 8

3 - 10 IPN 074-237AE IC/5 Operating ManualFigure 3-6 Operate DisplayOperate Display Description1 Layer Currently In Process2 Layer Timer3 Material

Seite 273 - 13 - 9

3 - 11IPN 074-237AEIC/5 Operating ManualDuring the OPERATE display, the function keys along the right side of the screen will function as explained

Seite 274 - 13 - 10

3 - 12 IPN 074-237AE IC/5 Operating ManualFigure 3-7 Co-deposition Operate Display3.3.2.1 Crystal Life and Starting FrequencyOn the SENSORS display

Seite 275 - 13.2 Troubleshooting Guide

3 - 13IPN 074-237AEIC/5 Operating Manualwhich covered the crystal life range in question. Results indicate that a brand new crystal that indicates 3

Seite 276 - 13 - 12

3 - 14 IPN 074-237AE IC/5 Operating Manual3 XTAL POSITIONSThis field is subdivided into three categories; current position (CURR), next position (NEX

Seite 277 - 13 - 13

3 - 15IPN 074-237AEIC/5 Operating Manual7XTALThis field is subdivided into two categories. The first category, LIFE displays the crystal life. The I

Seite 278 - 13 - 14

3 - 16 IPN 074-237AE IC/5 Operating Manual3.3.3.2 Function Key Selection Choices for the Sensors DisplayF1 CRYSTAL SWITCHTo initiate a crystal switc

Seite 279 - 13 - 15

3 - 17IPN 074-237AEIC/5 Operating Manual3.3.4 Maintenance/Diagnostics DisplayThese displays provide a simple method for system maintenance and diag

Seite 280 - 13 - 16

WARRANTY AND LIABILITY - LIMITATION: Seller warrants the products manufactured by it, or by an affiliated company and sold by it, and described on the

Seite 281 - 13 - 17

3 - 18 IPN 074-237AE IC/5 Operating Manual3.3.5 Source Maintenance DisplayFigure 3-10 Source Maintenance Display3.3.5.1 Function Key Selection Cho

Seite 282 - 13 - 18

3 - 19IPN 074-237AEIC/5 Operating Manual3.3.6 Cross Talk and Calibration DisplayCross talk calibration is used during co-deposition to correct for

Seite 283 - 13 - 19

3 - 20 IPN 074-237AE IC/5 Operating Manual3.3.7 Program DisplaysProgram displays allow you to program processes and system configuration. Each progr

Seite 284 - 13 - 20

3 - 21IPN 074-237AEIC/5 Operating ManualFigure 3-13 I/O DisplayLOGIC STATEMENT DIRECTORY: Provides a display that facilitates selection of Logic st

Seite 285 - 13 - 21

3 - 22 IPN 074-237AE IC/5 Operating Manual3.4 Process DescriptionThe IC/5 allows the user to control deposition of a sequential series of single lay

Seite 286 - 13 - 22

3 - 23IPN 074-237AEIC/5 Operating Manual5 Define layer/process.To define layers and processes, the PROCESS displays are used. A process is an ordere

Seite 287 - 13.3 Replacing the Crystal

3 - 24 IPN 074-237AE IC/5 Operating ManualFigure 3-14 Process State Diagram1 Make sure the instrument is in READY. If not, press STOP then RESET.2 P

Seite 288 - 13 - 24

3 - 25IPN 074-237AEIC/5 Operating Manual3.4.3 Pre-conditioning a LayerIt may be desirable to prepare a layer for deposition while the previous laye

Seite 289 - 13.3.3 Bakeable Sensor

3 - 26 IPN 074-237AE IC/5 Operating Manual3.4.4 Co-depositionOn the IC/5 it is possible to execute two layers simultaneously. A co-deposition is def

Seite 290 - 13.3.4 Sputtering Sensor

3 - 27IPN 074-237AEIC/5 Operating Manual3.4.5 Automating a ProcessA process can be automated so that a complete process can be executed without hav

Seite 292 - IPN 760-601-G1 or 760-601-G2

3 - 28 IPN 074-237AE IC/5 Operating ManualFigure 3-15 State Sequence Diagram - Part A

Seite 293 - 13.4.1 Diagnostic Procedures

3 - 29IPN 074-237AEIC/5 Operating ManualFigure 3-16 State Sequence Diagram - Part B

Seite 294

3 - 30 IPN 074-237AE IC/5 Operating Manual3.5 State DescriptionsTable 3-3 State DescriptionsSTATE CONDITION RELAY CONTACT STATUSNOTE: 1 through 7 a

Seite 295 - 13 - 31

3 - 31IPN 074-237AEIC/5 Operating Manual12. RATE RAMP TIME 2 Rate control, desired rate changing. [New Rate 2, Start Ramp 2, Ramp Time 2]Active Acti

Seite 296 - 13.4.2 % XTAL Life

3 - 32 IPN 074-237AE IC/5 Operating Manual3.6 Special FeaturesThe IC/5 has several special features to enhance the performance of the instrument.3.6

Seite 297 - 13 - 33

3 - 33IPN 074-237AEIC/5 Operating Manual3.6.1.1 CrystalSix Position SelectUsed in conjunction with the position-select CrystalSix sensor (IPN 750-4

Seite 298 - 13.4.4 Specifications

3 - 34 IPN 074-237AE IC/5 Operating Manual3.6.2 Source/Crucible SelectionThe IC/5 can control a source with up to 64 crucibles, through up to six bi

Seite 299

3 - 35IPN 074-237AEIC/5 Operating Manual3 Select the Crucible Output Type as normally open (NO), or normally closed (NC).Example:Number of crucibles

Seite 300

3 - 36 IPN 074-237AE IC/5 Operating Manual3.6.3 Auto ZThe Auto Z feature of the IC/5 automatically determines the Z-ratio of a crystal. This feature

Seite 301

3 - 37IPN 074-237AEIC/5 Operating Manual4 Unable to detect anharmonic frequency. As mass is deposited onto the crystal, the oscillation is damped. T

Seite 302

TOC - 1IPN 074-237AEIC/5 Operating ManualTable Of ContentsChapter 1Introduction and Specifications1.1 Introduction. . . . . . . . . . . . . . . . .

Seite 303

3 - 38 IPN 074-237AE IC/5 Operating Manual3.6.6 Hand-Held ControllerA Hand-Held Controller, see Figure 3-17, is provided as an accessory with the IC

Seite 304

3 - 39IPN 074-237AEIC/5 Operating Manual3.6.7 Test ModeThis instrument contains a software-controlled test mode which simulates actual operation. O

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3 - 40 IPN 074-237AE IC/5 Operating ManualNOTE: A floppy disk access code is enabled when the instrument has a program lock code set. By entering a f

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3 - 41IPN 074-237AEIC/5 Operating ManualDATE: MMDDYYYYTIME: XX:XXPROCESS #1: ##RUN #: ###LAYER #: ###MATERIAL NAME: NNN#MM#PROCESS TIME XX:XXLAYER T

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3 - 42 IPN 074-237AE IC/5 Operating ManualIf two layers are co-deposited, the first layer to have a source shutter close will be data-logged first.Th

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4 - 1IPN 074-237AEIC/5 Operating ManualChapter 4Material Set Up4.1 Material Set Up OverviewThe IC/5 can store the definition parameters for up to 2

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4 - 2 IPN 074-237AE IC/5 Operating ManualFigure 4-2 Material DirectoryA previously defined material can be deleted provided it is not referenced in

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4 - 3IPN 074-237AEIC/5 Operating ManualmFigure 4-4 Material Definition (Page 1)Table 4-1 Function Key Selection Choices For Material LibraryKey Fu

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4 - 4 IPN 074-237AE IC/5 Operating ManualFigure 4-5 Material Definition (Page 2)Figure 4-6 Material Definition (Page 3)

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4 - 5IPN 074-237AEIC/5 Operating Manual4.3 Material Definition ParametersRate Avg. and Thickness values are shown on Material definition page 3, fo

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